Investigators scouring black box data believe an automatic anti-stalling feature was engaged before a Boeing 737 MAX jet crashed and killed 157 people in Ethiopia.
The feature, known as MCAS, also was a factor in the October crash in Indonesia, according to investigators. The investigators said inaccurate information from an outside sensor led MCAS to force the nose of the plane down over and over again.
Pilots proved unable to regain control and prevent disaster, and the Lion Air flight eventually crashed in the Java Sea, killing 189 people.
Boeing on Wednesday detailed a software update it said will make MCAS more reliable and less powerful. They also said all MAX pilots would be required to get new training.
Previous evidence found at the Ethiopian crash site showed equipment on the 737 MAX’s tail was positioned in a way that would push the plane’s nose downward, consistent with the black box finding.
Experts have also said satellite tracking data showed the Ethiopian Airlines plane taking an unusual, upward and downward flight path before it crashed, similar to the MCAS issues with the Lion Air crash in Indonesia.
It was those two pieces of evidence that US officials cited in grounding the planes, after most of the rest of the world had already done so.
Investigators had been scouring the flight data recorder to assess whether MCAS’ played a role in Ethiopia. They were essentially trying to see if on-the-ground evidence was consistent with the detailed technical picture gleaned from the black box.
It was, the administration official said.
That’s important, because it helps establish that the plane’s anti-stall technology is, as experts had predicted, implicated in the crash. But the ongoing investigation will also offer insights into the role the pilots themselves played. The information from the black box was first reported by the Wall Street Journal.
Nine days after the Indonesia accident, on November 7, the Federal Aviation Administration issued an international emergency order warning that Boeing had discovered an “unsafe condition” that is “likely to exist or develop” in other planes.
The FAA directive said if erroneous data is received by the 737 MAX jet’s flight control system, the plane’s nose could be pushed down repeatedly. Failing to address that “could cause the flight crew to have difficulty controlling the airplane,” pushing the nose down and leading to “significant altitude loss, and possible impact with terrain,” according to the notice.
The notice told pilots that if bad data causes problems to appear, they should “disengage autopilot” and use other controls and adjust other switches to fly the plane.
Ethiopian Airlines officials said their pilots completed all FAA required training before they began flying the 737 MAX jets. Ethiopian’s pilots were also briefed on the FAA directive after the Lion Air crash.
Boeing also issued a bulletin on November 6 that described how 737 MAX pilots should override the automated system suspected of causing the Lion Air crash.
“It begs more questions about why this crew didn’t react properly … It also begs to ask why did it happen much earlier on this flight than in Indonesia?” said Jeff Guzzetti, a former NTSB investigator and FAA safety manager.
Both flights struggled to gain altitude; and both appeared to ascend and descend before crashing. The Ethiopian flight altitude was abnormally low shortly after takeoff from the airport at Addis Ababa. Preliminary data collected by Flightradar24 suggests that the aircraft, which crashed six minutes after takeoff, failed to climb more than 1000 feet.
“It was at a lower altitude, much lower altitude. And it was airborne for less than half the time” than the Lion Air jet, Guzzetti said. “That is a difference that needs to be explained.”
By comparison, the Lion Air flight crashed 12 minutes after takeoff from Jakarta. It was supposed to reach a cruising altitude of 27,000 feet, according to the preliminary report, but the aircraft struggled to gain altitude, limiting the crew’s room to gain control before the plane plummeted into the ocean at a reported 450 mph.
As part of their effort to get the planes flying again, Boeing has detailed a software fix that will address concerns that have been raised about the MCAS system in the preliminary investigation of the Lion Air crash.
Boeing’s update will change how the system previously worked by relying on feeds from two “angle of attack” sensors, rather than the current one, before it engages. In addition, the system will have more limits on how often it will engage.
Boeing also will make changes that prevent the anti-stall program from angling the plane’s nose too far downward in its attempts to correct for a possible stall.